Product 

AIO-M

Automatic set up exchange Robot System
Medium Frame

Package robot system for automation of machine tools (machining centers, lathes, cylindrical grinders, etc.)
24 hours a day, 7 days a week®", 15 hours a day from 5:00 p.m. to 8:00 a.m. the next morning, enabling up to 8 unmanned changeover operations.

Do you have any of these problems?
We want to automate, but we don't know how to do it.
We can not automate because of a large number (types) of workpieces (high-mix, low-volume).
We do not know what kind of SIer (system integrator) we should ask for automation.
We want to automate existing machines, but we don't know how to do it.
We want to use robots, but we don't have engineers to teach them.
We want to use robots, but we don't have engineers to teach them.

Matsumoto Machine's Smart Terrace® AIO solves these problems. As a manufacturer of machine tool peripheral equipment, Matsumoto Machine has supplied many design chucks, HQJC (automatic jaw change), and NC rotary tables.
With this know-how, we are developing our business as a SIer.

The automation of Smart Terrace® AIO (Smart Terrace® AIO) starts with the part that grips (clamps) the workpiece to the machine tool. Even if there are many workpieces, we examine the possibility of automating each and every one of them.
In some cases, there may be several hundred workpieces. In this way, the system is not just a conventional workpiece transfer system, but Matsumoto Machine Tools handles everything from workpiece grasp to machine tool, automatic changeover, robot I/F, workpiece measurement (including correction software to NC), and workpiece cleaning. By having our original (self-developed) robot I/F, Matsumoto Machine is also able to install the robot on existing machines.

Many customers have problems with teaching and robot programming.
Smart Terrace®AIO (Smart Terrace®AIO) comes as a package. The robot program is incorporated and shipped before shipment. In addition, the robot can be used for vertical start-up on site using the sensor-less automatic teaching (teaching-less) function. Of course, this function is also used by the customer.

The stocker can be selected from three types (S, M, and L) according to the number of stocks and desired continuous operation time.
The multi-stage stocker allows for a maximum of eight unattended nighttime changes per stage.

Note 1: Some restrictions may apply to robot interface depending on NC specifications.
Note 2: Automatic teaching may not be applicable for some workpieces depending on the shape of the workpiece.

Method

Type. AIO-M12SF, AIO-M12SY
robot M10iD/12 or GP12
No hand change of payload (single) 7.6kg
No hand change of payload (double) 3.8kg x 2
With hand exchange of payload (single) 5.6kg
With hand exchange of payload (double) 2.8kg x 2
Body size W2,132mm D1,200mm H2,200mm
Slide amount 750 mm
Stock area 2 tiers 0.7m²
Stock area 4 tiers 1.4m²
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